TM 9-2320-366-20-4
BODY AND CAB MAINTENANCE
RESTRICTED MAINTENANCE NOTICE
Units not authorized SC 4910-95-CL-A72 (SHOP EQUIPMENT, COMMON NO. 2) in their T.O.E. may
be unable to perform some of the maintenance tasks described in this chapter. If the required tools are
not authorized, the equipment must be submitted to DS Maintenance for repair.
Section I. INTRODUCTION .............................................................................................................................. 16-1
16-1. INTRODUCTION ................................................................................................................................ 16-1
Section II. MAINTENANCE PROCEDURES ....................................................................................................... 16-2
ADJUSTMENT ................................................................................................................................... 16-2
16-3. KICK PANEL REPLACEMENT ........................................................................................................... 16-5
16-4. M1093/M1094 CAB ROOF REPLACEMENT ........................................................................................ 16-7
16-5. DOOR REPAIR/ADJUSTMENT (ALL MODELS EXCEPT M1093/M1094)................................................16-14
16-6. M1093/M1094 DOOR REPAIR/ADJUSTMENT.....................................................................................16-37
16-7. REAR CAB SUPPORT ASSEMBLY REPLACEMENT .........................................................................16-59
16-8. CAB LEVELING VALVE AND LINKAGE REPLACEMENT/ADJUSTMENT .............................................16-63
16-9. AIR SPRING AND BRACKET REPLACEMENT ...................................................................................16-67
16-10. M1089 UNDERPLATE, SPLASH GUARD, AND BRACKETS REPLACEMENT .......................................16-78
16-11. FENDER AND SPLASH GUARD REPLACEMENT...............................................................................16-86
16-12. CAB STEP REPLACEMENT............................................................................................................ 16-118
16-13. CAB FLOOR COVERING AND DOOR SEAL REPLACEMENT............................................................ 16-121
16-14. CAB PANEL LINERS REPLACEMENT ............................................................................................. 16-126
16-15. SEATS REPLACEMENT/REPAIR .................................................................................................... 16-129
16-16. SEAT BELT REPLACEMENT........................................................................................................... 16-133
16-17. TOOL BOX REPLACEMENT/REPAIR ............................................................................................... 16-137
16-18. CAB STORAGE BOX REPLACEMENT/REPAIR ................................................................................ 16-143
16-19. PANEL STOWAGE DOOR ASSEMBLY REPAIR .............................................................................. 16-147
16-20. M1090/M1094 GUIDE POST ASSEMBLY REPLACEMENT................................................................ 16-150
16-21. M1090/M1094 TAILGATE ASSEMBLY REPLACE MENT .................................................................... 16-152
ADJUSTMENT ................................................................................................................................ 16-155
16-23. M1089 TOOL BOX REPLACEMENT/REPAIR .................................................................................... 16-166
16-24. M1089 LADDERS REPLACEMENT/REPAIR ..................................................................................... 16-182
16-25. M1089 VISE MOUNT AND DECK PLATE REPLACEMENT ................................................................ 16-188
16-26. LATCH AND CAB ANCHOR BRACKETS REPLACEMENT .................................................................. 16-192
16-27. ROOF HATCH REPLACEMENT (ALL MODELS EXCEPT M1093/M1094).............................................. 16-197
16-28. BOARDING HANDLES REPLACEMENT............................................................................................ 16-199
16-29 INCLINOMETER REPLACEMENT...................................................................................................... 16-203
Section I. INTRODUCTION
This chapter contains instructions for replacing, repairing, and adjusting cab and body components authorized by the
Maintenance Allocation Chart (MAC) at the Unit Maintenance level.
Change 2
