TM 9-2320-260-34-2
16-45. TRANSFER POWER TAKEOFF REPAIR (M815, M819) (Contd)
Inspect housing (1) for cracks, breaks, burrs, scores, and wear, Refer to table 16-20, Transfer Power
5.
Takeoff Wear Limits, for measurements. Replace housing (1) if damaged or worn.
Inspect inner bearing race (2) for scores, chips, burrs, and wear. Refer to table 16-20, Transfer Power
6.
Takeoff Wear Limits, for measurements. Replace inner bearing race (2) if scored, chipped, burred, or
worn.
NOTE
Perform steps 7 and 8 if inspection of inner bearing race requires
replacement.
Using arbor press and adapter, press inner bearing race (2) from housing (1). Discard inner bearing
7.
race (2).
Using arbor press and adapter, press new inner bearing race (2) in housing (1).
8.
Inspect bearings (3) and (4) for wear. Refer to table 16-20, Transfer Power Takeoff Wear Limits, for
9.
measurements. Replace bearing (3) or (4) if worn.
10.
Inspect outer bearing race (5) for wear. Refer to table 16-20, Transfer Power Takeoff Wear Limits, for
measurements. Replace outer bearing race (5) if worn.
11.
Inspect shaft (6) for burrs, breaks, cracks, chips, and wear. Refer to Table 16-20, Transfer Power
Takeoff Wear Limits, for measurements. Replace shaft (6) if damaged or worn.
Inspect clutch (8) and coupling (7) for cracks, breaks, burrs, bends, and damaged threads. Replace
12.
clutch (8) or coupling (7) if damaged.
13.
Inspect fork (9) for cracks, breaks, wear, or damaged threads. Refer to table 16-20, Transfer Power
Takeoff Wear Limits, for measurements. Replace fork (9) if damaged or worn.
Inspect shift rod (10) for cracks, breaks, burrs, and wear. Refer to table 16-20, Transfer Power
14.
Takeoff Wear Limits, for measurements. Replace shift rod (10) if damaged or worn.
Inspect spring (11) for broken and distorted coil. Using spring tester, check spring tension. Refer to
15.
or worn.
Inspect gear (12) for breaks, cracks, chips, and burrs. Replace gear (12) if broken, cracked, chipped,
16.
or burred.
Inspect yoke (13) for cracks, breaks, chips, and wear. Refer to table 16-20, Transfer Power Takeoff
17.
Wear Limits, for measurements. Replace yoke (13) if damaged or worn.
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