TM 9-2320-260-34-2
16-45. TRANSFER POWER TAKEOFF REPAIR (M815, M819)
THIS TASK COVERS:
Assembly
a. Disassembly
c.
b. Cleaning and Inspection
INITIAL SETUP
MATERIALS/PARTS
APPLICABLE MODELS
Eleven lockwashers (Appendix D, Item 247)
M815, M819
Two check valves (Appendix D, Item 13)
TOOLS
Two cotter pins (Appendix D, Item 48)
General mechanic's tool kit
Cotter pin (Appendix D, Item 42)
(Appendix B, Item 1)
Seal (Appendix D, Item 470)
Mechanical puller kit (Appendix B, Item 14)
Seal (Appendix D, Item 415)
Spring tester (Appendix B, Item 10)
Shim (Appendix D, Item 498)
Torque wrench, 3/8-in. dr.
Shim (Appendix D, Item 497)
(Appendix B, Item 4)
Shim (Appendix D, Item 496)
Torque wrench, 1/2-in. dr.
Gasket (Appendix D, Item 116)
Gasket (Appendix D, Item 122)
(Appendix B, Item 3)
Torque wrench, 3/4-in. dr.
Woodruff key (Appendix D, Item 567)
(Appendix B, Item 2)
Woodruff key (Appendix D, Item 568)
1-1/2-in. socket, 3/4-in. dr.
Lubricating oil (Appendix C, Item 21)
Sealing compound (Appendix C, Item 45)
Inside micrometer (Appendix B, Item 9)
REFERENCES (TM)
Outside micrometer (Appendix B, Item 8)
TM 9-2320-260-34P-2
Feeler gage (Appendix B, Item 58)
Arbor press (Appendix B, Item 7)
EQUIPMENT CONDITION
Vise (Appendix B, Item 38)
Transfer power takeoff removed (para.16-43).
a. Disassembly
1.
Place housing (6) in vise.
2.
Remove cotter pin (4), nut (5), and washer (3) from yoke (2) and shaft (1). Discard cotter pin (4).
3.
Using puller, remove yoke (2) from shaft (1).
4.
Remove housing (6) from vise.
5.
Remove two cotter pins (10), nut (9), two washers (8), and lever (11) from stud (7) and shifter
rod (12). Discard cotter pins (10).
6.
Remove two screws (15), lockwashers (14), four washers (13), and bracket (16) from cover (17).
Discard Iockwashers (14).
7.
Remove plug (18), Iockwasher (19), spring (20), and ball bearing (21) from housing (6). Discard
lockwasher (19).
8.
Remove four screws (25), Iockwashers (24), oil pump (23), and gasket (22) from housing (6).
Discard gasket (22) and lockwashers (24).
9.
Remove plug (26) from housing (6).
10.
Remove setscrew (27) and shifter rod (12) from fork (30) and housing (6).
11.
Remove seal (28) from shifter rod (12). Discard seal (28).
12.
Remove clutch (29) and fork (30) from housing (6) and shaft (1).
16-260
