TM 9-2320-260-20
Section VI. 100-AMP ALTERNATOR KIT MAINTENANCE
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14-40. 100-AMP ALTERNATOR KIT MAINTENANCE INDEX
PARA.
PAGE
TITLE
NO.
NO.
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100-Amp Alternator Replacement
100-Amp Alternator Cable and Harness Replacement
100-Amp Alternator Regulator Replacement
THIS TASK COVERS:
a. Removal
b. Installation
lNITIAL SETUP
EQUIPMENT CONDITION
APPLICABLE MODELS
Parking brake set (TM 9-2320-260-10).
All
Hood raised and secured (TM 9-2320-260-10).
MATERIALS/PARTS
Battery ground cable disconnected (para. 4-48).
Two lockwashers
Alternator drivebelts removed (para. 4-4).
Two locknuts
GENERAL SAFETY INSTRUCTIONS
REFERENCES (TM)
Support alternator prior to removal.
TM 9-2320-260-10
TM 9-2320-260-20P
WARNING
Support alternator prior to removal of mounting hardware. Failure
to do so may result in injury to personnel or damage to equipment.
a. Removal
1. Disconnect cable (1) from alternator (11).
2. Remove two screws (2), lockwashers (3), washers (4), and adjusting link (5) from engine (9) and
alternator (11). Discard lockwashers (3).
3. Remove locknut (8), washer (7), and screw (6) from each side of alternator (11) and alternator
mounting bracket (10). Discard locknuts (8).
4. Remove alternator (11) from alternator mounting bracket (10).
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b. Installation
1. Position alternator (11) on alternator mounting bracket (10) and install with screw (6), washer (7),
and new locknut (8) on each side of alternator (11) and alternator mounting bracket (10). Finger
tighten locknuts (8).
2. Install adjusting link (5) on alternator (11) and engine (9) with two washers (4), new
lockwashers (3), and screws (2). Finger tighten screws (2).
3. Connect cable (1) to alternator (11).
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