TM 9-2320-260-20
6-4. TRANSFER CASE
SHIFT LEVER AND
CONTROL LINKAGE MAINTENANCE
THIS TASK COVERS:
c. Adjustment
a. Removal
b. Installation
INITIAL SETUP
APPUCABLE MODELS
REFERENCES (TM)
All w/o transmission PTO
TM 9-2320-260-10
TM 9-2320-260-20P
MATERIAl.S/PARTS
EQUIPMENT CONDITION
Five cotter pins
Two woodruff keys
Z Parking brake set (TM 9-2320-260-10).
Thirteen locknuts
I
a. Removal
1. Remove cotter pin (9) and washer (8) from shaft (7). Discard cotter pin (9).
2. Remove two cotter pins (12) and clevis pins (10) from transfer control lever (6) and relay lever (20).
Remove adjusting rod (11). Discard cotter pins (12).
3. Remove lever (6) from shaft (7).
4. Remove locknut (1), screw (4), retainer (2), and shaft (7) from bracket (3). Discard locknut (1).
5. Remove two locknuts (5), screws (27), and bracket (3) from frame crossmember (26). Discard
locknuts (5).
6. Remove two cotter pins (16) and clevis pins (14) from relay lever (20) and transfer shifter shifter (17).
Remove rod (15). Discard cotter pins (16).
7. Remove two locknuts (21), washers, (22), screws (23), and relay levers (20) from shaft (32).
Discard locknuts (21).
8. Remove two woodruff keys (18) from shaft (32). Discard woodruff keys (18).
9. Remove shaft (32) from bracket (31).
10. Remove four locknuts (19), screws (25), and bracket (31) from support T-bar (24). Discard
locknuts (19).
11. Remove four locknuts (28), screws (30), and support T-bar (24) from frame rails (29).
Discard locknuts (28).
b. Installation
1. Install support T-bar (24) on frame rails (29) with four new locknuts (28) and screws (30).
2. Install shaft (32) in bracket (31).
3. Install two new woodruff keys (18) on shaft (32).
4. Install two relay levers (20) on shaft (32) with two screws (23), washers (22), and new locknuts (21).
5. Install bracket (31) and shaft (32) on rear of support T-bar (24) with four screws (25) and new
locknuts (19). Ensure that right relay lever (20) is pointing down.
6. Install rod (15) on relay lever (20) and transfer shifter shaft (17) with two clevis pins (14) and new
cotter pins (16). Lock cotter pins (16).
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