TM 9-2320-272-24-4
NOTE
Steps 68 and 69 establish initial shim pack thickness for rear
output shaft.
68.
Install companion flange (2) on transfer case (1) and tap alternately around outer edge with soft-
faced hammer.
69.
Using feeler gauge, measure and record clearance between companion flange (2) and transfer
case (1).
70.
Remove companion flange (2) from transfer case (1).
NOTE
Use measurement from step 69 plus a 0.003 in. (0.0762 mm) shim
for initial shim pack thickness.
71.
Install shim pack (3) and companion flange (2) on transfer case (1) with seven washers (4) and
screws (5). Tighten screws (5) 60-100 lb-ft (81-136 N-m).
72.
Mount dial indicator on transfer case (1) with tip of plunger positioned on rear output shaft (6).
73.
Check rear output shaft (6) end play as follows:
a. Using prybar through inspection hole (7), force rear output shaft (6) to front of transfer
case (1) and hold.
b. Set dial indicator to zero.
c. Using prybar through inspection hole (7), force rear output shaft (6) to rear of transfer
case (1).
d. Record reading on dial indicator. End play should be 0.0001-0.005 in. (0.00254-0.127 mm).
74.
Remove dial indicator from transfer case (1).
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