TM 9-2320-272-24-4
52.
Remove six screws (5), washers (4), intermediate shaft cover (3), and shim pack (2) from
transfer case (1).
NOTE
Use reading obtained in step 50d for number or thickness of shims
to be removed or added for intermediate shaft adjustment.
Remove or add amount of shims (2) as recorded.
53.
CAUTION
Do not apply sealing compound to shims.
Apply a sealing compound to lightly coat mating surfaces of transfer case (1) and intermediate
54.
shaft cover (3).
Install shim pack (2) and intermediate shaft cover (3) on transfer case (1) with six washers (4) and
55.
screws (5). Tighten screws (5) 40-65 lb-ft (54-88 Nm).
Install plug (6) on intermediate shaft cover (3). Tighten plug (6) 35 lb-ft 48 Nm)
56.
NOTE
Step 57 establishes initial shim pack thickness for main input
shaft.
Install main input shaft cover (7) on transfer case (1) and tap alternately around outer edge with
57.
soft-faced hammer.
Using feeler gauge, measure and record clearance between main input shaft cover (7) and transfer
58.
case (1).
Remove main input shaft cover (7) from transfer case (1).
59.
NOTE
Use measurement from step 58 plus a .003 in. .0762 mm) shim for
initial shim pack thickness.
60.
Install shim pack (8) and main input shaft cover (7) on transfer case (1) with six washers (10) and
screws (9). Tighten screws (9) 40-65 lb-ft (54-88 Nm).
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