TM 9-2320-272-24-4
NOTE
Apply GAA grease to inside diameter of all seals.
15.
Install front output shaft (8) in transfer case housing (1) until snapring (9) is flush with transfer
case housing (1).
16.
Install new front output shaft seal (4) in front output shaft cover (7).
17.
Apply a thin coating of gasket sealer to mating surfaces of front output shaft cover (7) and transfer
case housing (1).
18.
Install front output shaft cover (7) on transfer case housing (1) with six washers (6) and screws (5).
Tighten screws (5) 40-65 lb-R (54-88 Nm).
19.
Install new input shaft seal (3) on main input shaft cover (2).
Install sliding clutch (10) on front output shaft (8).
20.
Position declutch fork (11) on sliding clutch (10).
21.
Position declutch spring (13) under declutch fork (11) and insert declutch shaft (14) through
22.
declutch fork (11), declutch spring (13), and into transfer case housing (1).
23.
Install declutch fork (11) on declutch shaft (14) with setscrew (12).
24.
Install intermediate shaft (15), rear output shaft (16), and main input shaft (18) in three bearing
races (17) on transfer case housing (1).
25.
Position hi-lo shift fork (19) on synchronizer gear (22).
26.
Insert hi-lo shift shaft (21) through hi-lo shift fork (19) and into transfer case housing (1).
27.
Install hi-lo shift fork (19) on hi-lo shift shaft (21) with setscrew (20).
5-414
