TM 9-2320-272-24-4
Section IV. TRANSFER CASE MAINTENANCE
THIS TASK COVERS:
a. Disassembly
c. Assembly and Adjustment
b. Cleaning and Inspection
INITIAL SETUP:
APPLICABLE MODELS
MATERIALS/PARTS
All
Cylinder assembly (Appendix D, Item 92)
Seal (Appendix D, Item 254)
SPECIAL TOOLS
Three seals (Appendix D, Item 500)
Three locknuts Appendix D, Item 320)
Crowfoot wrench (Appendix E, Item 163)
Snapring Appendix D, Item 663)
Two flange puller standoffs
Woodruff key (Appendix D, Item 727)
(Appendix F, Item 1)
Two seals (Appendix D, Item 627)
TOOLS
Adhesive sealant (Appendix C, Item 4)
General mechanic's tool kit (Appendix E. Item 1) GAA grease (Appendix C, Item 28)
Gasket sealant (Appendix C, Item 30)
Mechanical puller (Appendix E, Item 102)
Torque wrench (Appendix E, Item 144)
Lubricating oil (Appendix C, Item 47)
Sealing compound (Appendix C, Item 62)
Outside micrometer (Appendix E, Item 80)
Dial indicator (Appendix E, Item 36)
PERSONNEL REQUIRED
Arbor press
Feeler gauge
TWO
Prybar
REFERENCES (TM)
Soft-faced hammer
TM 9-2320-272-24P
Torque multiplier
TM 9-214
EQUIPMENT CONDITION
Transfer case removed (para. 4-94 or para. 4-95).
GENERAL SAFETY INSTRUCTIONS
Support transfer case with wood blocks before
performing disassembly.
WARNING
Transfer case is heavy. Use wood blocks to prevent transfer case
from tipping over and causing injury to personnel.
NOTE
Clean exterior of transfer case thoroughly before performing
procedure.
1.
Using crowfoot wrench, remove interlock air cylinder (1) and push rod (2) from transfer case (3).
2.
Remove eight screws (5) and inspection cover (4) from transfer case (3).
3.
Remove locknut (6) and washer (7) from output shaft (14). Discard locknut (6).
4.
Using mechanical puller, remove output flange (8) and parking brake drum (9) from output
shaft (14).
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