TM 9-2320-260-34-2
16-2. FRONT WINCH REPAIR (Contd)
MATERIALS/PARTS (Contd)
APPLICABLE MODELS
Woodruff key (Appendix D, Item 554)
All
Six screw-assembled lockwashers
TOOLS
General mechanic's tool kit
Expansion plug (Appendix D, Item 330)
Plug (Appendix D, Item 327)
(Appendix B, Item 1)
Mechancal puller kit (Appendix B, Item 14)
Four lockwashers (Appendix D, Item 219)
Spring tester (Appendix B, Item 10)
Six lockwashers (Appendix D, Item 218)
Torque wrench, 1/2-in. dr.
Gear oil (Appendix C, Item 22)
Sealing compound (Appendix C, Item 45)
(Appendix B, Item 3)
Outside micrometer (Appendix B, Item 8)
GAA grease (Appendix C, Item 14)
Inside micrometer (Appendix B, Item 9)
REFERENCES (TM)
Dial indicator (Appendix B, Item 11)
LO 9-2320-260-12
Arbor press (Appendix B, Item 7)
TM 9-214
Soft-head hammer (Appendix B, Item 47)
TM 9-2320-260-20
MATERIALS/PARTS
TM 9-2320-260-34P-2
Nine lockwashers (Appendix D, Item 223)
EQUIPMENT CONDITION
Two seals (Appendix D, Item 427)
q Winch gear oil drained (LO 9-2320-260-12).
Seal (Appendix D, Item 429)
q Winch removed (TM 9-2320-260-20).
Seal (Appendix D, Item 423)
q Winch level wind removed (if equipped)
Seal (Appendix D, Item 425)
Two gaskets (Appendix D, Item 137)
Winch roller removed (para. 16-5).
Gasket (Appendix D, Item 96)
Gasket (Appendix D, Item 97)
GENERAL SAFETY INSTRUCTIONS
TWO woodruff keys (Appendix D, Item 545)
Stabilize winch while sitting vertical.
Two woodruff keys (Appendix D, Item 556)
Two woodruff keys (Appendix D, Item 555)
a Winch Disassembly
NOTE
Perform steps 1 and 2 if front winch is not equipped with level
wind mechanism.
1.
Remove four screws (2), lockwashers (3), and top channel (1) from gearcase (4) and end frame (8).
Discard lockwashers (3).
2.
Remove four screws (6), lockwashers (5), and side channel (7) from gearcase (4) and end frame (8).
Discard lockwashers (5).
3.
Remove nut (10) from tie rod (9).
NOTE
Assistant will help with step 4.
4.
Turn gearcase (4) to the ground so drum (14) is vertical.
WARNING
Stabilize winch while sitting vertical. Failure to do so may result
in injury to personnel.
5. Remove end frame (8) from drum shaft (15).
6. Remove setscrew (11), drag brake (13), and spring (12) from end frame (8).
7. Remove clutch (16), thrust ring (17), and sleeve (18) from end frame (8).
16-2
