TM 9-2320-272-24-4
5-85. BONNET FRAME PARTS REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
M934/A1/A2
TM 9-2320-272-10
TM 9-2320-272-24P
TOOLS
EQUIPMENT CONDITION
General mechanic's tool kit (Appendix E, Item 1)
l Parking brake set (TM 9-2320-272-10).
Rivet gun
l Bonnet control rod removed (para. 3-361).
MATERIALS/PARTS
l Van heater removed (para. 3-379).
l Air conditioner (if equipped) removed (para. 5-88).
Insulation (Appendix D, Item 260)
l Bonnet access door removed (para. 5-86).
Two speed nuts (Appendix D, Item 667)
l Bonnet door removed (para. 5-87).
Eight rivets (Appendix D, Item 557)
Thirty-five rivets (Appendix D, Item 556)
One-hundred sixteen rivets (Appendix D,
Item 547)
One-hundred seventy-six rivets (Appendix D,
Item 542)
Sixteen rivets (Appendix D, Item 559)
Adhesive (Appendix C, Item 7)
Primer (Appendix C, Item 57)
Sealing compound (Appendix C, Item 67)
1.
Remove twenty-seven screws (5) and drip molding (4) from bonnet frame (14).
2.
Remove seventeen screws (13) and door panel (12) from bonnet frame (14).
3.
Remove four screws (15) and plate (1) from outer panel (2) and bonnet frame (14).
4.
Remove thirty-eight rivets (3), twenty-four rivets (7), and outer panels (6) and (2) from bonnet
frame (14) and bonnet lower panel (11). Discard rivets (3) and (7).
NOTE
l Left and right fillers are removed the same way. This procedure
is for the left filler.
l Assistant will help with step 5.
5.
Remove sixty-four rivets (9), thirty-one rivets (10), bonnet lower panel (11), and two tillers (8) from
bonnet frame (14). Discard rivets (9) and (10).
5-544
