TM 9-2320-272-24-1
3-131. WIRING HARNESS REPAIR (Contd)
b. Male Cable Connector
1.
Strip cable insulation (1) from cable (2) equal to depth of ferrule well (5).
2.
Slide shell (3) over cable (2).
3.
Insert cable (2) into ferrule well (5) and crimp.
4.
Place C-washer (4) over crimped junction at terminal (6).
6.
Slide shell (3) over C-washer (4) and terminal (6).
c. Female Cable Connector (With Sleeve)
1.
Strip cable insulation (7) from cable (8) equal to depth of terminal well (11).
2.
Slide shell (9) and sleeve (10) over cable (8).
3.
Insert cable (8) into terminal well (11) and crimp.
4.
Slide shell (9) and sleeve (10) over terminal (12).
d. Plug Assembly
NOTE
Refer to TB SIG-222 for soldering instructions.
1.
Strip cable insulation (13) from cable (15) equal to depth of solder wells (16) of inserts (17).
2.
Pass cable ends (15) through grommet retaining nut (14), grommet (18), and coupling nut (20).
3.
Insert cable ends (15) into solder wells (16) of inserts (17) and solder.
4.
Slide grommet (18) over inserts (17) and press into shell assembly (19) until seated.
5.
Slide retaining nut (14) up cable (15) and install on shell assembly ( 19).
e. Receptacle Assembly
NOTE
Refer to TB SIG-222 for soldering instructions.
1.
Strip cable insulation (21) from cable (23) equal to depth of solder wells (24) of inserts (25).
2.
Pass cable ends (23) through grommet retaining nut (22) and grommet (26).
3.
Insert cable ends (23) into solder wells (24) of insert (25) and solder.
4.
Slide grommet (26) over inserts (25) and press into receptacle assembly (27) until seated.
5.
Thread grommet retaining nut (22) into receptacle (27) until seated.
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