TM 9-2320-260-34-1
10-8. DIFFERENTIAL AND DIFFERENTIAL CARRIER REPAIR
THIS TASK COVERS:
c. Assembly and Adjustment
a. Disassembly
b. Cleaning, Inspection, and Repair
INITIAL SETUP
MATERIALS/PARTS
APPLICABLE MODELS
Wear sleeve kit (Appendix D, Item 337)
All
Gasket and shim set (Appendix D, Item 485)
SPECIAL TOOLS
Bevel pinion gear spacer kit (Appendix D, Item 333)
Differential flange replacer
Six lock washers (Appendix D, Item 215)
(Appendix B, Item 60)
Locktab washer (Appendix D, Item 207)
Bearing cup replacer (Appendix B, Item 98)
Two cotter pins (Appendix D, Item 25)
Bearing cup replacer (Appendix B, Item 99)
Two oil seals (Appendix D, Item 430)
Gasket (Appendix D, Item 150)
TOOLS
Six lockwashers (Appendix D, Item 223)
General mechanic's tool kit
Crocus cloth (Appendix C, Item 53)
(Appendix B, Item 1)
GAA grease (Appendix C, Item 14)
Bearing preload scale (Appendix B, Item 32)
Lubricating oil (Appendix C, Item 22)
Wheel bearing nut wrench
Blue oil base pigment (Appendix C, Item 26)
(Appendix B, Item 48)
Sealing compound (Appendix C, Item 43)
Mechanical puller kit (Appendix B, Item 14)
Sealing compound (Appendix C, Item 44)
Inside caliper micrometer
Sealing compound (Appendix C, Item 42)
(Appendix B, Item 9)
Twine (Appendix C, Item 54)
Vernier caliper (Appendix B, Item 33)
White carbonate pigment (Appendix C, Item 27)
Outside caliper micrometer
Safety wire (Appendix C, Item 59)
(Appendix B, Item 8)
REFERENCES (TM)
Arbor press (Appendix B, Item 7)
2-1/4-in. socket, 1-in. dr.
LO 9-2320-260-12
TM 9-214
(Appendix B, Item 34)
Bearing installer/remover
TM 9-2320-260-20
(Appendix B, Item 83)
TM 9-2320 -260-34P-1
Torque wrench, 1/2-in. dr.
EQUIPMENT CONDITION
(Appendix B, Item 3)
Differential and carrier assembly removed
Torque wrench, 3/4-in. dr.
(Appendix B, Item 2)
Vise (Appendix B, Item 38)
GENERAL SAFETY INSTRUCTIONS
Adapter, 3/4-in. to l-in. dr.
Keep fire extinguisher nearby when using
(Appendix B, Item 19)
drycleaning solvent.
1-1/8-in. socket, 3/4-in. dr.
Compressed air source will not exceed 30 psi
(Appendix B, Item 37)
(207 kPa).
Soft-head hammer (Appendix B, Item 47)
Eyeshields must be worn when cleaning with
Bearing adapter (Appendix B, Item 35)
compressed air.
Chain
Lifting device
a. Disassembly
NOTE
Front and rear differentials are repaired the same way.
1. Remove safety wires (1) from two screws (2) and four screws (4). Discard safety wires (1).
2. Remove two screws (2) and adjusting nut locks (3) from beating caps (6).
