TM 9-2320-272-24-4
Remove three rivets (13), handle (12), and gasket (11) from pocket (10). Discard rivets (13) and
1.
gasket (11).
Remove sixteen rivets (14) and pocket (10) from outer panel (9). Discard rivets (14).
2.
Remove two cotter pins (23), screws (19), washers (20), and rods (21) from upper case (2), lower
3.
case (18), and center case (22). Discard cotter pins (23).
Remove pin (26) and handle (25) from center case (22).
4.
Remove four screws (27) and center case (22) from inner panel (24).
5.
Remove eight screws (1), upper case (2), and lower case (18) from inner panel (24).
6.
Remove fourteen screws (8), molding (7), seal (6), hinge (5), and seal (4) from door frame (17).
7.
Discard seals (4) and (6).
Break adhesive seal and remove two moldings (3) from inner panel (24).
8.
Remove two screws (16) and moldings (15) from inner panel (24).
9.
For general cleaning instructions, refer to para. 2-14.
1.
For general inspection instructions, refer to para. 2-15.
2.
Inspect all movable components of center case (22) and lower and upper cases (2) and (18) for proper
3.
operation. Replace center case (22), lower case (18), or upper case (2) if damaged or defective.
Inspect rods (21) for breaks and bends. Replace rods (21) if broken or bent.
4.
Inspect moldings (3) and (15) and pocket (10) for cracks and bends. Replace moldings (3), (15), or
5.
pocket (10) if cracked or bent.
Inspect outer panel (9), door frame (17), and inner panel (24) for damage. Replace entire side door if
6.
either is damaged.
NOTE
Apply rustproofing compound to all inside surfaces and boxed-in
areas (TM 43-0213).
Apply sealing compound to all exterior joints for installation.
Install two moldings (15) on inner panel (24) with two screws (16).
1.
Apply adhesive to two moldings (3) and install on inner panel (24).
2.
Install new seal (4), hinge (5), new seal (6), and molding (7) on door frame (17) with fourteen
3.
screws (18).
Install upper case (2) and lower case (18) on inner panel (24) with eight screws (1).
4.
Install center case (22) on inner panel (24) with four screws (27).
5.
Install handle (25) on center case (22) with pin (26).
6.
Install two rods (21) on center (22), upper case (2), and lower case (18) with two new cotter pins (23),
7.
washers (20), and screws (19).
Install pocket (10) on outer panel (9) with sixteen new rivets (14).
8.
Install new gasket (11) and handle (12) on pocket (10) with three new rivets (13).
9.
5-480