TM-9-2320-211-34-1 5-Ton 6x6 M39 Series Trucks (Multifuel) Truck Chassis: M40A2C M61A2 M63A2; Truck Cargo: M54A2 M54A2C M55A2 Manual

CHAPTER 1 GENERAL INFORMATION - TM-9-2320-211-34-10009
CHAPTER 2 TROUBLESHOOTING APPROACH - TM-9-2320-211-34-10011
CHAPTER 3 TROUBLESHOOTING INDEX - TM-9-2320-211-34-10013
Figure 3-1. Troubleshooting Index - TM-9-2320-211-34-10014
CHAPTER 4 TEST EQUIPMENT PROCEDURES INDEX - TM-9-2320-211-34-10015
Figure 4-1. Test Equipment Procedures Index - TM-9-2320-211-34-10016
CHAPTER 5 TROUBLESHOOTING ROADMAPS - TM-9-2320-211-34-10017
ENGINE SYSTEM - TM-9-2320-211-34-10018
ELECTRICAL SYSTEM - TM-9-2320-211-34-10019
FRONT AXLE SYSTEM - TM-9-2320-211-34-10020
FRONT WINCH SYSTEM
M543A2 WRECKER SYSTEM
CHAPTER 6 FAULT SYMPTOM INDEXES - TM-9-2320-211-34-10023
TABLE 6-1. ENGINE SYSTEM
TABLE 6-3. COOLING SYSTEM
TABLE 6-5. FRONT AXLE SYSTEM - TM-9-2320-211-34-10026
TABLE 6-7. STEERING SYSTEM
TABLE 6-9. REAR WINCH SYSTEM
TABLE 6-10. M543A2 WRECKER SYSTEM
TABLE 6-11. DEEP WATER FORDING SYSTEM
CHAPTER 7 SAMPLE TROUBLESHOOTING PROCEDURES
Figure 7-1. Sample Troubleshooting Procedure
CHAPTER 8 ENGINE SYSTEM TROUBLESHOOTING - TM-9-2320-211-34-10033
Low oil Pressure - TM-9-2320-211-34-10034
Figure 8-1 (Sheet 2 of 4) - TM-9-2320-211-34-10035
Figure 8-1 (Sheet 3 of 4)
Figure 8-1 (Sheet 4 of 4) - TM-9-2320-211-34-10037
ENGINE RUNS ROUGH
Figure 8-2 (Sheet 2 of 2) - TM-9-2320-211-34-10039
HARD STARTING
CHAPTER 9 ENGINE SYSTEM TEST PROCEDURES
ENGINE CYLINDER COMPRESSION TEST
Figure 9-1 (Sheet 2 of 2)
CHAPTER 10 FUEL SYSTEM TROUBLESHOOTING
ENGINE CRANKS BUT DOES NOT START
Figure 10-1 (Sheet 2 of 3)
Figure 10-1 (Sheet 3 of 3)
ENGINE RUNS ROUGH AND LACKS POWER
Figure 10-2 (Sheet 2 of 2)
POOR FUEL MILAGE
Figure 10-3 (Sheet 2 of 3)
Figure 10-3 (Sheet 3 of 3)
CHAPTER 11 FUEL SYSTEM SUPPORT DIAGRAMS
Figure 11-1. F u e l Injectors and Fuel Lines
CHAPTER 12 FUEL SYSTEM TEST PROCEDURES
FUEL INJECTOR NOZZLE TEST
CHAPTER 13 COOLING SYSTEM TROUBLESHOOTING
ENGINE TEMPERATURE GAGE READS ABOVE 195 F WHILE RUNNING
Figure 13-1 (Sheet 2 of 2) - TM-9-2320-211-34-10061
CHAPTER 14 ELECTRICAL SYSTEM TROUBLESHOOTING
ENGINE COOLANT HEATER OVERHEATS AND CONTINUES BURNING
Figure 14-1 (Sheet 2 of 2)
ENGINE COOLANT HEATER DOES NOT GIVE OFF ENOUGH HEAT
Figure 14-2 (Sheet 2 of 6) - TM-9-2320-211-34-10067
Figure 14-2 (Sheet 3 of 6) - TM-9-2320-211-34-10068
Figure 14-2 (Sheet 4 of 6) - TM-9-2320-211-34-10069
Figure 14-2 (Sheet 5 of 6) - TM-9-2320-211-34-10070
Figure 14-2 (Sheet 6 of 6) - TM-9-2320-211-34-10071
ENGINE COOLANT HEATER DOES NOT START
Figure 14-3 (Sheet 2 of 5)
Figure 14-3 (Sheet 3 of 5)
Figure 14-3 (Sheet 4 of 5)
Figure 14-3 (Sheet 5 of 5)
FUEL BURNING HEATER OVERHEATS AND CONTINUES BURNING
Figure 14-4 (Sheet 2 of 2) - TM-9-2320-211-34-10078
FUEL BURNING HEATER DOES NOT GIVE OFF ENOUGH HEAT
Figure 14-5 (Sheet 2 of 4) - TM-9-2320-211-34-10080
Figure 14-5 (Sheet 3 of 4) - TM-9-2320-211-34-10081
Figure 14-5 (Sheet 4 of 4) - TM-9-2320-211-34-10082
FUEL BURNING HEATER DOES NOT NOT START
Figure 14-6 (Sheet 2 of 6)
Figure 14-6 (Sheet 3 of 6)
Figure 14-6 (Sheet 4 of 6)
Figure 14-6 (Sheet 5 of 6)
Figure 14-6 (Sheet 6 of 6)
WHEN HYDRAULIC BRAKES ARE APPLIED, TOWED LOAD DOES NOT HAVE ENOUGH ACTION
Figure 14-7 (Sheet 2 of 8)
Figure 14-7 (Sheet 3 of 8)
Figure 14-7 (Sheet 4 of 8)
Figure 14-7 (Sheet 5 of 8)
Figure 14-7 (Sheet 6 of 8)
Figure 14-7 (Sheet 7 of 8)
Figure 14-7 (Sheet 8 of 8)
CHAPTER 15 ELECTRICAL SYSTEM TEST PROCEDURES
CHAPTER 16 FRONT AXLE SYSTEM TROUBLESHOOTING
FRONT AXLE MAKES NOISE
Figure 16-1 (Sheet 2 of 2) - TM-9-2320-211-34-10101
SHIMMY - TM-9-2320-211-34-10102
Figure 16-2 (Sheet 2 of 2)
CHAPTER 17 FRONT AXLE SYSTEM TEST PROCEDURES
GENERAL INSTRUCTIONS - TM-9-2320-211-34-10106
Figure 17-1 (Sheet 2 of 2)
CHAPTER 18 REAR AXLE SYSTEM TROUBLESHOOTING
REAR AXLE MAKES NOISE - TM-9-2320-211-34-10110
TOO MUCH BACKLASH WHEN DRIVING
CHAPTER 19 STEERING SYSTEM TROUBLESHOOTING
HARD STEERING - TM-9-2320-211-34-10114
Figure 19-1 (Sheet 2 of 7)
Figure 19-1 (Sheet 3 of 7)
Figure 19-1 (Sheet 4 of 7)
Figure 19-1 (Sheet 5 of 7)
Figure 19-1 (Sheet 6 of 7)
Figure 19-1 (Sheet 7 of 7)
SHIMMY - TM-9-2320-211-34-10121
CHAPTER 20 FRONT WINCH SYSTEM TROUBLESHOOTING
WINGH DOES NOT PULL LOAD
WINGH DOES NOT HOLD LOAD
Figure 20-2 (Sheet 2 of 2)
WINCH DRUM SPINS TOO FAST WHEN UNWINDING CABLE
Figure 20-3 (Sheet 2 of 2 )
CHAPTER 21 REAR WINCH SYSTEM TROUBLESHOOTING
WINCH DOES NOT HOLD LOAD
CHAPTER 22 M543A2 WRECKER SYSTEM TROUBLESHOOTING
HOIST WINCH DOES NOT PULL LOAD - TM-9-2320-211-34-10132
HOIST WINCH PULLS LOAD SLOWLY
HO IST WINCH DOES HOLD LOAD
Figure 22-3 (Sheet 2 of 2) - TM-9-2320-211-34-10135
JERKY OPERATION AS HOIST WINCH PULLS LOAD
CRANE DOES NOT SWING
Figure 22-5 (Sheet 2 of 2)
CRANE SWING SLOWLY
Figure 22-6 (Sheet 2 of 2)
JERKY OPERATIONS AS CRANE SWINGS
Figure 22-7 (Sheet 2 of 4)
Figure 22-7 (Sheet 3 of 4)
Figure 22-7 (Sheet 4 of 4)
BOOM COMES DOWN TOO FAST - TM-9-2320-211-34-10145
BOOM DOES NOT EXTEND OR EXTENDS AND RETRACTS SLOWLY
JERKY OPERATION AS BOOM EXTENDS RETRACTS
Figure 22-10 (Sheet 2 of 2)
CHAPTER 23 M543A2 WRECKER SYSTEM TEST PROCEDURES
GENERAL INSTRUCTIONS - TM-9-2320-211-34-10150
Figure 23-1. (Sheet 2 of 3)
Figure 23-1 (Sheet 3 of 3)
CHAPTER 24 DEEP WATER FORDING SYSTEM TROUBLESHOOTING
ENGINE STALLS WHILE FORDING
Figure 24-1 (Sheet 2 of 2)
CLUTCH SLIPS AFTER LEAVING WATER
Figure 24-2 (Sheet 2 of 2)
TM-9-2320-211-34-1 5-Ton 6x6 M39 Series Trucks (Multifuel) Truck Chassis: M40A2C M61A2 M63A2; Truck Cargo: M54A2 M54A2C M55A2 Manual

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