CHAPTER 1. DESCRIPTION AND THEORY OF OPERATION FOR CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILERLOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-10-5411-234-13-P0025LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Cont)EQUIPMENT DATA - TM-10-5411-234-13-P0027COMMON TOOLS AND EQUIPMENTTHEORY OF OPERATIONTHEORY OF OPERATION (Cont) - TM-10-5411-234-13-P0030THEORY OF OPERATION (Cont) - TM-10-5411-234-13-P0031THEORY OF OPERATION (Cont) - TM-10-5411-234-13-P0032CHAPTER 2. OPERATOR INSTRUCTIONS FOR CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILERCONTROLS, INDICATORS, LABELS AND INSTRUCTION PLATESWINCH AND LIFTING/LOCKING ASSEMBLIESLABELS AND INSTRUCTION PLATESOUTSIDE VIEW OF AFT END WALLDETAIL OF IDENTIFICATION PLATEINSIDE VIEW OF AFT END WALLINSIDE VIEW OF SIDE WALL (DRIVER SIDE)LIFTING/LOCKING ASSEMBLY LABEL DETAILOPERATING THE CARGO BED COVEREXTENDING THE CARGO BED COVER TO AN OPERATIONAL POSITIONEXTENDING THE CARGO BED COVER TO AN OPERATIONAL POSITION (cont) - TM-10-5411-234-13-P0045EXTENDING THE CARGO BED COVER TO AN OPERATIONAL POSITION (cont) - TM-10-5411-234-13-P0046Positioning the Lifting/Locking AssembliesPositioning the Lifting/Locking Assemblies (Cont) - TM-10-5411-234-13-P0048Positioning the Lifting/Locking Assemblies (Cont) - TM-10-5411-234-13-P0049ASSEMBLING THE PERSONNEL DOORASSEMBLING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0051ASSEMBLING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0052ASSEMBLING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0053ASSEMBLING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0054OPERATING THE PERSONNEL DOOROPERATING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0056OPERATING THE PERSONNEL DOOR (Cont) OPERATING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0058OPERATING THE PERSONNEL DOOR (Cont) - TM-10-5411-234-13-P0059PREPARING THE POWER AND SIGNAL LINE PORTS FOR USEPREPARING THE POWER AND SIGNAL LINE PORTS FOR USE (cont)HOISTING THE CARGO BED COVER USING THE LIFT RINGS - TM-10-5411-234-13-P0062HOISTING THE CARGO BED COVER USING THE LIFT RINGS - TM-10-5411-234-13-P0063HOISTING A VEHICLE WITH AN INSTALLED CARGO BED COVERGAINING ACCESS TO THE ROOF OF THE CARGO BED COVERRETRACTING THE CARGO BED COVERREMOVING AND STOWING THE LOWER PERSONNEL DOOR PANELREMOVING AND STOWING THE LOWER PERSONNEL DOOR PANEL (cont) - TM-10-5411-234-13-P0068REMOVING AND STOWING THE LOWER PERSONNEL DOOR PANEL (cont) - TM-10-5411-234-13-P0069REMOVING AND STOWING THE LOWER PERSONNEL DOOR PANEL (cont) - TM-10-5411-234-13-P0070Stowing the Lifting/Locking AssembliesStowing the Lifting/Locking Assemblies (cont) - TM-10-5411-234-13-P0072Stowing the Lifting/Locking Assemblies (cont) - TM-10-5411-234-13-P0073Stowing the Lifting/Locking Assemblies (cont) - TM-10-5411-234-13-P0074PREPARATION FOR MOVEMENTOPERATION IN UNUSUAL ENVIRONMENT OR WEATHER CONDITIONSNBC DECONTAMINATION PROCEDURESLUBRICATION REQUIREMENTSCHAPTER 3. TROUBLESHOOTING PROCEDURES FOR CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILEROPERATOR MALFUNCTION SYMPTOM INDEXTROUBLESHOOTING PROCEDURES - TM-10-5411-234-13-P0085TROUBLESHOOTING PROCEDURES - TM-10-5411-234-13-P0086TROUBLESHOOTING PROCEDURES (Cont)CHAPTER 4. OPERATOR MAINTENANCE INSTRUCTIONS FOR CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILERSERVICE UPON RECEIPTINSTALLATION OF MOUNTING KITSOPERATOR MAINTENANCEPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-5411-234-13-P0095LUBRICATION SERVICE INTERVALSTable 1. Preventive Maintenance Checks and Services (PMCS) for Cargo Bed CoverTable 1. Preventive Maintenance Checks and Services (PMCS) for Cargo Bed Cover (Cont) - TM-10-5411-234-13-P0098Table 1. Preventive Maintenance Checks and Services (PMCS) for Cargo Bed Cover (Cont) - TM-10-5411-234-13-P0099Table 1. Preventive Maintenance Checks and Services (PMCS) for Cargo Bed Cover (Cont) - TM-10-5411-234-13-P0100Table 1. Preventive Maintenance Checks and Services (PMCS) for Cargo Bed Cover (Cont) - TM-10-5411-234-13-P0101MANDATORY REPLACEMENT PARTSCHAPTER 5. UNIT MAINTENANCE INSTRUCTIONS FOR CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILERUNIT MAINTENANCEGENERAL - TM-10-5411-234-13-P0106GENERAL (Cont) - TM-10-5411-234-13-P0107GENERAL (Cont) - TM-10-5411-234-13-P0108GENERAL (Cont) - TM-10-5411-234-13-P0109Drilling the mounting holes in the vehicle bedInstalling RivnutsINSTALLING WEATHER STRIPPING ON BOTTOM EDGE OF CBCApplying RTV sealant to the weatherstripping surface.SECURING THE CBC TO THE VEHICLE BEDSECURING THE CBC TO THE VEHICLE BED (Cont)APPLYING RTV SEALANT TO THRESHOLD AREAINSTALLATION OF MOUNTING KIT FOR M1083, 5 TON MTVINSTALLING WEATHER STRIPPING ON THE CBC - TM-10-5411-234-13-P0118INSTALLING WEATHER STRIPPING TO THE MOUNTING PLATE COMPONENTS - TM-10-5411-234-13-P0119INSTALLING WEATHER STRIPPING TO THE MOUNTING PLATE COMPONENTS (Cont) - TM-10-5411-234-13-P0120INSTALLING WEATHER STRIPPING TO THE MOUNTING PLATE COMPONENTS (Cont) - TM-10-5411-234-13-P0121INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER - TM-10-5411-234-13-P0122INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER (Cont) - TM-10-5411-234-13-P0123INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER (Cont) - TM-10-5411-234-13-P0124INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER (Cont) - TM-10-5411-234-13-P0125INSTALLING TIEDOWN POST ASSEMBLIESINSTALLING TIEDOWN POST ASSEMBLIES (Cont)INITIAL INSTALLATION OF CLAMP PLATE CHANNEL - TM-10-5411-234-13-P0128INITIAL INSTALLATION OF CLAMP PLATE CHANNEL (Cont)LOWERING THE CBC ONTO THE VEHICLE BED - TM-10-5411-234-13-P0130LOWERING THE CBC ONTO THE VEHICLE BED (Cont)IDENTIFYING GAPS BETWEEN THE CBC AND THE VEHICLE BED - TM-10-5411-234-13-P0132IDENTIFYING GAPS BETWEEN THE CBC AND THE VEHICLE BED (Cont) - TM-10-5411-234-13-P0133APPLYING RTV SILICONE SEALANTAPPLYING RTV SILICONE SEALANT (Cont)SECURING THE TIEDOWN POST ASSEMBLIESFINAL INSTALLATION OF CLAMP PLATE ASSEMBLIESINSTALLATION OF MOUNTING KIT FOR M1095, 5 TON MTV TRAILERINSTALLING WEATHER STRIPPING ON THE CBC - TM-10-5411-234-13-P0140INSTALLING WEATHER STRIPPING TO THE MOUNTING PLATE COMPONENTS - TM-10-5411-234-13-P0141INSTALLING WEATHER STRIPPING TO THE MOUNTING PLATE COMPONENTS (Cont) - TM-10-5411-234-13-P0142INSTALLING WEATHER STRIPPING TO THE MOUNTING PLATE COMPONENTS (Cont) - TM-10-5411-234-13-P0143MOUNT GUSSET PLATES TO FRONT MOUNTING PLATEINSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER - TM-10-5411-234-13-P0145INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER (cont) - TM-10-5411-234-13-P0146INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER (cont) - TM-10-5411-234-13-P0147INSTALLING THE MOUNTING PLATE TO THE CARGO BED COVER (cont) - TM-10-5411-234-13-P0148INITIAL INSTALLATION OF CLAMP PLATE CHANNEL - TM-10-5411-234-13-P0149LOWERING THE CBC ONTO THE VEHICLE BED - TM-10-5411-234-13-P0150IDENTIFYING GAPS BETWEEN THE CBC AND THE VEHICLE BED - TM-10-5411-234-13-P0151IDENTIFYING GAPS BETWEEN THE CBC AND THE VEHICLE BED (Cont) - TM-10-5411-234-13-P0152APPLYING RTV SILICONE SEALANT, FINAL ASSEMBLY OF GUSSET PLATESAPPLYING RTV SILICONE SEALANT, FINAL ASSEMBLY OF GUSSET PLATES (Cont)FINAL INSTALLATION OF CLAMP PLATE ASSEMBLYMODIFYING THE MTV TRAILER LADDERLADDER INSTALLATIONLADDER INSTALLATION PROCEDURELADDER INSTALLATION PROCEDURE (Cont)Mounting the ladder stowage bracketsMounting the ladder stowage brackets (cont) - TM-10-5411-234-13-P0161Mounting the ladder stowage brackets (cont) - TM-10-5411-234-13-P0162Mounting the ladder stowage brackets (cont) - TM-10-5411-234-13-P0163Mounting strap assemblies for ladder stowageMounting strap assemblies for ladder stowage (Cont) - TM-10-5411-234-13-P0165Mounting strap assemblies for ladder stowage (Cont) - TM-10-5411-234-13-P0166Mounting ladder deployment bracketsMounting ladder deployment brackets (Cont) - TM-10-5411-234-13-P0168Mounting ladder deployment brackets (Cont) - TM-10-5411-234-13-P0169Mounting ladder deployment brackets (Cont) - TM-10-5411-234-13-P0170Mounting ladder deployment brackets (Cont) - TM-10-5411-234-13-P0171SIDE WALL REPAIR OF SMALL DENT OR DEPRESSIONSIDE WALL REPAIR OF SMALL DENT OR DEPRESSION (Cont) - TM-10-5411-234-13-P0174SIDE WALL REPAIR OF SMALL DENT OR DEPRESSION (Cont) - TM-10-5411-234-13-P0175SIDE WALL REPAIR OF DEPRESSION OR SMALL PUNCTURESIDE WALL REPAIR OF DEPRESSION OR SMALL PUNCTURE (cont) - TM-10-5411-234-13-P0178SIDE WALL REPAIR OF DEPRESSION OR SMALL PUNCTURE (cont) - TM-10-5411-234-13-P0179SIDE WALL REPAIR OF DEPRESSION OR SMALL PUNCTURE (cont) - TM-10-5411-234-13-P0180SIDE WALL REPAIR OF DEPRESSION OR SMALL PUNCTURE (cont) - TM-10-5411-234-13-P0181SIDE WALL REPAIR OF PUNCTURE WITH MINIMAL DAMAGE TO CORESIDE WALL REPAIR OF PUNCTURE WITH MINIMAL DAMAGE TO CORE (Cont) - TM-10-5411-234-13-P0184SIDE WALL REPAIR OF PUNCTURE WITH MINIMAL DAMAGE TO CORE (Cont) - TM-10-5411-234-13-P0185SIDE WALL REPAIR OF PUNCTURE WITH MINIMAL DAMAGE TO CORE (Cont) - TM-10-5411-234-13-P0186SIDE WALL REPAIR OF PUNCTURE WITH CORE FRACTURESIDE WALL REPAIR OF PUNCTURE WITH CORE FRACTURE (cont) - TM-10-5411-234-13-P0188SIDE WALL REPAIR OF PUNCTURE WITH CORE FRACTURE (cont) - TM-10-5411-234-13-P0189SIDE WALL REPAIR OF PUNCTURE WITH CORE FRACTURE (cont) - TM-10-5411-234-13-P0190SIDE WALL REPAIR OF DAMAGE WITH EXTENDED CRACKSSIDE WALL REPAIR OF DAMAGE WITH EXTENDED CRACKS (Cont) - TM-10-5411-234-13-P0192SIDE WALL REPAIR OF DAMAGE WITH EXTENDED CRACKS (Cont) - TM-10-5411-234-13-P0193SIDE WALL REPAIR OF DAMAGE WITH EXTENDED CRACKS (Cont) - TM-10-5411-234-13-P0194SIDE WALL REPAIR OF PUNCTURE THROUGH ONE SKIN AND CORESIDE WALL REPAIR OF PUNCTURE THROUGH ONE SKIN AND CORE (Cont) - TM-10-5411-234-13-P0196SIDE WALL REPAIR OF PUNCTURE THROUGH ONE SKIN AND CORE (Cont) - TM-10-5411-234-13-P0197SIDE WALL REPAIR OF PUNCTURE THROUGH ONE SKIN AND CORE (Cont) - TM-10-5411-234-13-P0198SIDE WALL REPAIR OF PUNCTURE THROUGH ONE SKIN AND CORE (Cont) - TM-10-5411-234-13-P0199SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORESIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE (Cont) - TM-10-5411-234-13-P0202SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE (Cont) - TM-10-5411-234-13-P0203SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE (Cont) - TM-10-5411-234-13-P0204SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE (Cont) - TM-10-5411-234-13-P0205BLIND RIVET REMOVAL AND REPLACEMENTREPLACE - TM-10-5411-234-13-P0208REPLACE (Cont) - TM-10-5411-234-13-P0209CAULKING REPAIRED SECTIONSREPAIR - TM-10-5411-234-13-P0212THREADED INSERT REPLACEMENTREPLACING NON-POTTED (NON ADHESIVE ENCAPSULATED) INSERTS (Cont) - TM-10-5411-234-13-P0214REPLACING NON-POTTED (NON ADHESIVE ENCAPSULATED) INSERTS (Cont) - TM-10-5411-234-13-P0215REPLACING POTTED (ADHESIVE ENCAPSULATED) INSERTSREPLACING POTTED (ADHESIVE ENCAPSULATED) INSERTS (Cont)Preparing panel for replacement insertInstalling Replacement InsertInstalling Replacement Insert (Cont)ROOF ACCESS HANDHOLDREPLACE - TM-10-5411-234-13-P0222UPPER ROOF ACCESS STEPREPLACE - TM-10-5411-234-13-P0224LIFTING RINGSREPLACE - TM-10-5411-234-13-P0226AIR FILTERREPLACE - TM-10-5411-234-13-P0228LIFTING/LOCKING ASSEMBLYREPLACE - TM-10-5411-234-13-P0230WINCH ASSEMBLY - TM-10-5411-234-13-P0231REPLACE - TM-10-5411-234-13-P0232REPLACE (Cont) - TM-10-5411-234-13-P0233LOWER ROOF ACCESS STEPREPLACE - TM-10-5411-234-13-P0236CARRIER MOUNTING ANGLEREPLACE - TM-10-5411-234-13-P0238PERSONNEL DOOR WEATHER STRIPPINGREPLACE - TM-10-5411-234-13-P0240REPLACE (Cont) - TM-10-5411-234-13-P0241UPPER AND LOWER PERSONNEL DOORREPLACE - TM-10-5411-234-13-P0244REPLACE (Cont) - TM-10-5411-234-13-P0245MOUNTING PLATE THREADED RIVNUT REPLACEMENTInstalling Threaded RIVNUT'sInstalling Threaded RIVNUT's (Cont) - TM-10-5411-234-13-P0249Installing Threaded RIVNUT's (Cont) - TM-10-5411-234-13-P0250WINCH CABLE ASSEMBLIESPREPARING THE CBC FOR CABLE REPLACEMENTPREPARING THE CBC FOR CABLE REPLACEMENT (Cont) - TM-10-5411-234-13-P0253PREPARING THE CBC FOR CABLE REPLACEMENT (Cont) - TM-10-5411-234-13-P0254REPLACING WINCH CORNER CABLE ASSEMBLYREPLACING WINCH CORNER CABLE ASSEMBLY (Cont) - TM-10-5411-234-13-P0256REPLACING WINCH CORNER CABLE ASSEMBLY (Cont) - TM-10-5411-234-13-P0257REPLACING WINCH CORNER CABLE ASSEMBLY (Cont) - TM-10-5411-234-13-P0258REPLACING WINCH CORNER CABLE ASSEMBLY (Cont) - TM-10-5411-234-13-P0259REPLACING WINCH CORNER CABLE ASSEMBLY (Cont) - TM-10-5411-234-13-P0260REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY)REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0262REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0263REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0264REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0265REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0266REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0267REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0268REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0269REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont) - TM-10-5411-234-13-P0270REPLACING INDIVIDUAL CABLE ASSEMBLIES (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY)REPLACING INDIVIDUAL CABLE ASSEMBLIES (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) (Cont)PAINT AND REFINISHINGREPAIR - TM-10-5411-234-13-P0274CHAPTER 6. SUPPORTING INFORMATION FOR CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILERREFERENCES - TM-10-5411-234-13-P0277MAINTENANCE ALLOCATION CHART (MAC)Maintenance Functions (Cont)Explanation of Columns in the MACExplanation of Columns in the Tools and Test Equipment RequirementsTable 1. MAC for Cargo Bed Cover (CBC), Type IV, 5 T Cargo Truck, MTV, and MTV Trailer.Table 1. MAC for Cargo Bed Cover (CBC), Type IV, 5 T Cargo Truck, MTV, and MTV Trailer. (Cont)Table 2. Tools and Test Equipment for MAC for Cargo Bed Cover (CBC), Type IV, 5 T Cargo Truck, MTV, and MTV Trailer.REPAIR PARTS SPECIAL TOOLS LIST (RPSTL) INTRODUCTIONEXPLANATION OF COLUMNS IN THE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)Maintenance Code - TM-10-5411-234-13-P0289Recoverability Code - TM-10-5411-234-13-P0290Recoverability Code (Cont)EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNSHOW TO LOCATE REPAIR PARTS - TM-10-5411-234-13-P0293Figure 1. Top (Upper) Section (Sheet 1 of 3)Figure 1. Top (Upper) Section (Sheet 2 of 3)Figure 1. Top (Upper) Section (Sheet 3 of 3)Repair Parts List - TM-10-5411-234-13-P0299Figure 2. Bottom (Lower) Section (Sheet 1 of 3)Figure 2. Bottom (Lower) Section (Sheet 2 of 3)Figure 2. Bottom (Lower) Section (Sheet 3 of 3)Repair Parts List - TM-10-5411-234-13-P0305Figure 3. Personnel DoorRepair Parts List - TM-10-5411-234-13-P0309Figure 4. CBC To M923, 5 T Truck Mounting KitRepair Parts List - TM-10-5411-234-13-P0313Figure 5. CBC to M1083, 5 T MTV Mounting KitRepair Parts List - TM-10-5411-234-13-P0317Repair Parts List - TM-10-5411-234-13-P0318Figure 6. CBC TO M1095, 5 T MTV Trailer Mounting KitRepair Parts List - TM-10-5411-234-13-P0321Repair Parts List - TM-10-5411-234-13-P0322Figure 7. Entry Ladder Kit for M923, 5 T TruckRepair Parts List - TM-10-5411-234-13-P0325Figure 8. Bulk MaterialsRepair Parts List - TM-10-5411-234-13-P0329NATIONAL STOCK NUMBER INDEX - TM-10-5411-234-13-P0331PART NUMBER INDEX - TM-10-5411-234-13-P0333PART NUMBER INDEX (Cont)COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEM (BII) LISTCOMPONENTS OF END ITEM (COEI) LIST - TM-10-5411-234-13-P0336BASIC ISSUE ITEMS (BII) LISTADDITIONAL AUTHORIZED ITEMS LISTEXPENDABLE AND DURABLES ITEMS LISTTable 1. Expendable and Durable Items ListTM-10-5411-234-13-P Cargo Bed Cover (CBC) Type (IV) 5 T Cargo Truck MTV and MTV Trailer NSN 5411-01-472-7857 (Camouflage) NSN
5411-01-479-1933 Manual