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ALTERNATOR PULLEY (M939/A1) REPLACEMENT cont'd
STARTER REPLACEMENT cont'd

TM-9-2320-272-24-1 Truck 5-Ton 6x6 M939 M939A1 M939A2 Series Trucks (Diesel) Manual
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TM 9-2320-272-24-1
THIS TASK COVERS:
b. Installation
a. Removal
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-272-10
TM 9-2320-272-20P
TOOLS
EQUIPMENT CONDITION
General mechanic's tool kit (Appendix E, Item 1)
Parking brake set (TM 9-2320-272-10).
MATERIALS/PARTS
Hood raised and secured (TM 9-2320-272-10).
Battery ground cables disconnected (para. 3-126).
Two lockwashers (M939/A1) (Appendix D,Item 416)
Four lockwashers (M939A2) (Appendix D, Item 416)
Gasket (M939/A1) (Appendix D, Item 155)
Gasket (M939/A1) (Appendix D, Item 156)
Gasket (M939A2) (Appendix D, Item 157)
Gasket (M939A2) (Appendix D, Item 158)
Tag wires for installation.
Step 1 is for M939A2 vehicles only.
1.
Remove nut (24), lockwasher (23), and wire (22) from solenoid (2). Discard lockwasher (23).
2.
Remove nut (16), lockwasher (17), and wires (18) and (15) from solenoid (2). Discard lockwasher (17).
Ground strap will be present on M939/A1 vehicles only.
3.
Remove nut (12), lockwasher (13), wires (14) and (11), and ground strap (10) from starter (9).
Discard lockwasher (13).
Step 4 is for M939A2 vehicles only.
4.
Remove nut (25), lockwasher (26), and wire (27) from starter (9). Discard lockwasher (26).
Step 5 is for M939/A1 vehicles only.
5.
Remove screw (21), clip (20), and wire (19) from solenoid (2).
Steps 6 and 7 are for M939A2 vehicles only.
Assistant will help with step 6.
6.
Remove three screws (8), washers (7), starter (9), gasket (6), spacer (5), and gasket (4) from flywheel
housing (3). Discard gaskets (6) and (4).
7.
Remove three sleeves (28) from starter (9).
Steps 8 and 9 are for M939/A1 only.
Assistant will help with step 9.
8.
Remove screw-assembled washer (1) from starter (9).
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