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100-AMP ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-260-201196
100-AMP ALTERNATOR CABLE AND HARNESS REPLACEMENT (Contd)

TM-9-2320-260-20 5-Ton 6x6 M809 Series Trucks (Diesel) Truck Cargo: 5-Ton 6x6 M813 (2320-00-050-8902) (EIC:BSB); Manual
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TM 9-2320-260-20
I
14-42. 100-AMP ALTERNATOR CABLE AND HARNESS REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
REFERENCES (TM)
APPLICABLE MODELS
All
TM 9-2320-260-10
TM 9-2320-260-20P
MATERIALS/PARTS
EQUIPMENT CONDITION
Two locknuts
Parking brake set (TM 9-2320-260-10).
Two lockwashers
Two tiedown straps (Appendix C, Item 33)
Hood raised and secured (TM 9-2320-260-10).
Battery ground cable disconnected (para. 4-48).
1.  Disconnect lead (4) from connector (5).
2. Disconnect cable (2) from alternator (6) and regulator (1).
3. Remove two tiedown straps (10) from cable (2) and lead (4). Discard tiedown straps (10).
4. Remove two locknuts (8), screws (3), clamps (9), cable (2), and lead (4) from brackets (7). Discard
locknuts (8).
5. Disconnect harness (11) from regulator (1).
6. Remove screw (12), clamp (13), and harness (11) from firewall (14).
7. Remove nut (20), lockwasher (19), and leads (18) and (15) from starter solenoid (16). Discard
lockwasher (19).
8. Remove nut (23), lockwasher (22), and ground wire (21) from starter (17). Discard lockwasher (22).
b. Installation
1. Install ground wire (21) on starter (17) with new lockwasher (22) and nut (23).
2. Install leads (15) and (18) on starter solenoid (16) with new lockwasher (19) and nut (20).
3. Connect harness (11) to regulator (1).
4. Install harness (11) on firewall (14) with clamp (13) and screw (12).
5. Connect cable (2) to regulator (1) and alternator (6).
6. Connect lead (4) to connector (5).
7. Install cable (2) and lead (4) on brackets (7) with two clamps (9), screws (3), and new locknuts (8).
8. Install two new tiedown straps (10) on cable (2) and lead (4).
14-80






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