CARGO BED COVER (CBC), TYPE IV, 5 T CARGO TRUCK, MTV, AND MTV TRAILER
Position a second person inside the CBC at one of the corners (1) and have them feed each cable (2)
over the vertical guide corner pulley (3) from the inside of the CBC. Pull each cable (2) through to the
outside of the CBC until it has been removed from the CBC.
Install a new cable (2) in each corner (1) by feeding a free end through the outside opening of the CBC at
the corner. Feed the cable through to the inside of the CBC over the vertical guide corner pulley (3) to a
second person positioned at that corner. Have the second person guide the cable into the CBC. Repeat
for each corner.
Once most of the cable (2) has been fed into the CBC, install the ball end (4) of the cable outside the
CBC into the keyhole (5) of each corner cable retaining block (6). Install the set screw (17) at the center
of the retaining block (6). Tighten securely. Repeat this procedure for each corner.
Place each corner cable retaining block (6) back into position under its corresponding corner of the CBC
upper section and secure with the two screws (7) removed earlier. Tighten securely.
Inside the CBC at each corner, route the cable through the opening (8) in the corner and up over the
vertical center guide pulley (3). Install the left pulley (9) and align the left hand cable (i.e. the short cable
that goes down the corner) (2) in the groove of the left hand pulley (9). Align the right hand cable (i.e. the
long cable with extends to all corners except the winch corner) (10) while installing the right hand pulley
. Be sure that both cables are
in their respective pulley grooves (12) when both pulleys are installed.
Once both pulleys are in place and the cables are aligned in their respective pulley grooves (12), install
the corner pulley cover plate (13) by installing the two screws (14,17) that secure it in place. Note that the
screw (14) closest to the inside of the corner has a spacer (15) and is secured with a locknut (16).